High productivity for applications
in small or large areas
Unsere vielfältigen Fertigungskonzepte für Fahr- und Führungsschienen bieten Ihnen enorme Vorteile. Dazu zählen eine hohe Produktivität durch extrem kurze Rüstzeiten und ein minimaler Materialverbrauch durch konkurrenzlos niedrige Ausschussraten. Ihre Profiliermaschine amortisiert sich in kurzer Zeit und produziert Ihre Produkte vom ersten Tag an wirtschaftlich.
Maximum process reliability for minimum material costs
The large fraction of material costs for the uprights within your rack production requires an economical handling of the materials. Just as important for you here is a maximum process reliability and around the clock availability. You can achieve all this objectives with our roll forming systems.
The high productivity of our roll forming machines offers you many advantages. In this case, it means maximum production rates and in other cases, quick setups without extended down times for different profile dimensions.
With our roll forming systems for uprights, you achieve maximum production speeds, because the entire process chain from the strip feeding system to the pre-punching system to the roll forming machine and cut-off machine are optimally designed for your individual requirements. With our highly flexible roll forming solutions, you will achieve changeover times of just a few minutes: in this way you optimally implement a comprehensive range of profiles and order based production.
Examples of roll forming machines
for uprights
With our roll forming machines for uprights, we are providing you with roll forming solutions that are perfectly matched to your requirements.
Strip preparation systems
Strip feeding systems are used for continuous supply of the roll forming system with the raw material, the flat strip. They make an important contribution to the productivity of the overall system and the quality of the parts. Highly automated strip systems perform a complete coil change in 3 minutes, including welding of the strip ends. Precision-alignment systems and a low-stress strip feed into the downstream punching or roll forming machines provide the necessary conditions for the production of precision components with the narrowest of tolerances. Dependent on the nature of the requirements, use of the more cost-efficient standard system is also justified. We supply you with the right strip feeding system as part of a coherent overall concept.
Roll forming machines
We supply you with roll forming machines equipped with either a conventional tool change or fast tool change.
Flexible double roll forming machines DPMflex
Highly flexible double roll forming machines with motorised adjustment axes for very quick and continuous setting of width, height and material thickness are used in conjunction with a large number of profile variants.
Profile punching and cutting unit
Suitable for post-punching and cutting to length.
- Flying cut-off machines for high production rates or profiles with an integrated welding process
- Stationary cut-off machine for an average production rate
- Rotary embossing unit for economic, continuous marking of the profiles
- Cut-off tools for low-burr separation cuts
Options
- Integrated pre-punching systems in the form or a rotary die cutter or punching unit with intelligent feed and tool technology for automatic setting up of pre-programmed hole patterns
- Strip end welding machines
- Modern tool fast coupling systems for high system availability
- Inline welding for closed profiles (HF or laser)
- Inline after galvanizing of welded joints for continuous corrosion protection and a uniform visual appearance
